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Company Profile

Design

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Production potential Light mechanics

Heavy mechanics

Light mechanics

Sheet metal works

Assembly

Electrical Assembly

Surface finish

Heat treatment

Tool grinding

OPERATION CHARACTERIZATION  - PROCESS ACCURACY ANNOTATIONS - PARAMETERS

Milling
- conventional

milling of parts IT8 - IT11 material : steel, cast iron
Milling
- CNC centers
milling &drilling up to dimensions
 590 x 650 x 1 250
IT6  material : steel, cast iron
Gears
- external front gear
     cross and linear modification grinding 
milling -  steel, cast iron IT8 m=0,2-10, a =20°,b=±45°, ØDa=700,Ra 2,5 
shaping -  steel, cast iron  IT8 m=0,6-6, a=20°,b=0°, ØDa=500,Ra 1,6 
grinding -  steel, cast iron  IT4 m=0,5-12, a=15°-30°,b=±45°, ØDa=300,Ra 0,4 
Gears
- internal 
shaping -  steel, cast iron
grinding
-  steel
IT8
IT5
m=0,6-4, a=20°,b=0°, ØDa=400,Ra 1,6
Ø 300 - max - according to tools 
Worm gear  milling -  steel, cast iron, nonferrous metals  IT8  m=1-7, a =15°,20°, ØDa=700,Ra 2,5  
Worms  milling -  steel, cast iron IT8 m=1-10, a =15°,20°, ØDa=250,L=800,Ra 3,2  
grinding - steel IT5 m=1-10, a =15°,20°, ØDa=250,L=800,Ra 0,8  
Racks milling -  steel, cast iron IT8 m=1-4, a =15°,20°, b=±45°,L=500,Ra 3,2 
grinding - steel IT6 m=1-4, a =15°,20°,L=100 max.,Ra 0,8 
Front foothed clutches milling -  steel IT7 Ø 800 max., tooth width 10 mm,1°  indexing, 
Ra 3,2
grinding - steel IT5 max. Ø 800,  1°indexing,  Ra 3,2
Bevel gears
- direct 
milling  IT7 m=1-5, a =20°, ØDa=310,Ra 2,5  
Bevel gears
- Klingelnberg
milling  IT8 m=1-4, a =20°, ØDa=300,Ra 3,2  
lapping IT8 milled gear running-in
Gear finishing coping, radius forming m=1-6, ØDa=400
Cams milling, grinding
Frontal cams
Drum cams
IT8 Ø 600 - jig manufactured
Ø 500 -
jig manufactured
Internal splined sections push broaching - steel, cast iron, nonferrous metals  IT8 according to tooling - push broaches
pull broaching - steel, cast iron, nonferrous metals  IT8 width dr. 24 mm, max. Ø 400, according to tooling 
Precision drilling and milling, grinding steel, cast iron, precision finishing
± 0,005
IT5 finishing machines SIPP
jig boring, milling, grinding -
steel, cast iron,
Surface grinding surface plane grinding
steel, cast iron
IT5   Ø 600 max,  L=1 500 max
Turning - conventional max. Ø 630 x 2 500 IT8 - IT4 material : steel, cast iron, nonferrous metals 
Turning -  CNC
- external, internal
max. Ø 400 x 1 500
axial drilling
axial milling
IT6 rest 
spec. anti vibr. tools 
steel, cast iron
Rotary parts long hole drilling max. chuck Ø  630 x 1 100
drilling range Ø 18 - 120 x 1 100
IT10 drilling limited by bit Ø
(ejector drilling)
steel, cast iron
Grinding of multispline guiding - external range Ø 12 - 125, max. L=1 800 IT5 - IT10 material : steel, cast iron
Grinding of multispline profiles - external and multispline and involute - internal max.  chuck Ø 350
max. length 1 200
number of slots 4 610
min.
Ø int. 21, max. Ø 300
grinding length max. 440
IT5 - IT10 NC program
steel
Long hole drilling (rotary & non-rot. parts) chuck length max. 600
Ø 2 - 22, max. L=500
IT8 ejector drilling
steel, cast iron
Diameter grinding - external max. Ø 500
max. length 2 000
IT4 material : steel, cast iron
Hole grinding max. Ø 500
max. length 650
IT4 steel, cast iron

ZPS-CNC USA, Inc. 1225 Henri Dr. Wauconda, IL 60084
Phone: (847) 487-4353   fax: (847) 487-4352
e-mail:
sales@zpsusa.com